Injection Moulding

Injection Moulding

Injection Moulding

Our production is uncompromisingly focused on precision and cleanliness. Just as you would expect.


State-of-the-art injection moulding machines guarantee consistent quality—from small batches to millions of units. And robots ensure fully automated removal of the parts.


Lean processes result in the shortest possible response and development times. 70 injection moulding machines, most of which are fully electric, with a clamping force of between 35 and 300 tons, offer a wide range of manufacturing options. This means we are perfectly equipped for both everyday and unusual tasks.


We produce injection molded parts with a part weight between 0.05g and 200g.


The most common materials are PE, PP, PVC, TPU, TPE, and some specialty materials.


This means that your individual requirements can also be met.
And extremely efficiently at that.

Injection Moulding
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Satisfaction

  • 70 Injection Moulding machines
  • 5 Multi-component injection molding machines
  • Silicone injection molding
  • Monitored and controlled cleanroom conditions (ISO Class 8)
Additional services:
Advantages

Your Advantages with Us!

Innovative

Forward-looking
solutions for medical technology

Competent

100 years of expertise for products you can rely on.

Individual

Customized
products that perfectly match your requirements.

Qualitative

Precise products of the highest quality – certified and reliable.

More information about injection molding

Our injection moulding production specializes in the manufacture of high-quality plastic parts for medical and pharmaceutical applications.

We manufacture precise and reproducible components from tested materials in small batches and in millions using highly automated, validated processes. Depending on the product requirements, we use fully automated removal systems and camera monitoring systems on the injection molding machine.

In doing so, we meet the highest standards of quality, cleanliness, and process reliability, and guarantee reliable series production in accordance with the strict regulatory requirements of the medical and pharmaceutical industries.

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Process

Our Approach

1. Consultation

Benefit from individual advice and tailor-made solutions that are precisely tailored to your technical requirements. Through precise material selection, we guarantee optimal results for your projects.

2. Design

Through close cooperation, we develop customized products that are perfectly tailored to your requirements. Each product is extensively tested to guarantee maximum functionality and quality.

3. Production

Through close cooperation, we develop customized products that are precisely tailored to your needs. Each solution is comprehensively tested to ensure maximum functionality and quality.

4. Delivery

We guarantee on-time delivery and reliable after-sales service for maximum customer satisfaction. Our products impress with their long-lasting functionality under all conditions – for your long-term success.

Common problems

1. Strict regulations & high barriers to entry: Medical technology is subject to particularly strict legal requirements and complex approval procedures. Many service providers lack the necessary expertise to bring products to market quickly and efficiently.

2. Lack of material expertise: Choosing the right material is crucial. Without comprehensive knowledge of biocompatible plastics and the specific requirements of medical applications, wrong decisions can jeopardize product safety and quality.

3. Delayed market launch: Without precise development processes and rapid prototype production, delays in market entry occur—resulting in lost opportunities, sales, and market share, increased costs, and competitors being able to meet demand more quickly.

Our solutions

1. Expertise in regulations: Thanks to our extensive experience and in-depth knowledge of regulatory requirements, we ensure that your product receives all necessary certifications quickly and reliably, as well as in accordance with standards: CE.

2. Expertise in materials & innovation: We carefully select the optimal materials that guarantee maximum safety, performance, and durability. Each material is tested and documented in accordance with applicable standards, enabling us to ensure functional production.

3. Rapid prototype development: With efficient development processes and the use of the latest production technologies, we are able to provide ready-to-use prototypes in a short time, bringing your products to market faster and reducing risks.

FAQ

Frequently asked questions

What are the main advantages of injection moulding compared to other solutions?

Injection Moulding offers high precision, repeatability, and efficiency in the manufacture of plastic parts. Compared to other manufacturing processes, injection molding enables the production of large quantities with consistent quality. In addition, complex shapes, fine details, and customizations are possible, while production times remain short and material losses low.

As a customer, how much influence do I have on the injection moulding development process?

As a customer, you are actively involved in the entire development process. From the initial concept discussion and design to the selection of materials and sample approval, we take your wishes and requirements into account every step of the way. This allows you to play a key role in shaping the process and ensuring that the end product is optimally tailored to your needs.

What factors influence the costs of Injection Moulding?

The costs for injection moulding are calculated individually. Important influencing factors include the scope of the project, the number and complexity of the functions, the desired quantity, and the defined goals and requirements. An accurate cost calculation can therefore only be made after analyzing all details and consulting with you.

What kind of support and assistance is available after the project is completed?

Even after the project is complete, we continue to provide you with comprehensive support. This includes technical advice, assistance with repeat orders, tool maintenance, and help with any change requests or optimizations. Our goal is to establish a long-term partnership.

How long does it take to complete injection moulding?

The duration of an injection moulding project depends on various factors such as complexity, scope, and coordination effort. Typically, projects take around four weeks from initial planning to series production. For particularly complex requirements, the time frame may be extended accordingly.

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